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EV Battery

PAQi provides comprehensive inspection solutions tailored to the unique needs of the EV battery industry. From detecting soft connections undetectable by electrical testing and bent connector pins that occur as a result of electricl testing, PAQi plays a vital role in ensuring the safety, reliability, and performance of EV batteries. With its advanced AI-based vision capabilities, PAQi helps battery manufacturers avoid costly warranty and potential recalls, maintain high-quality standards, minimize defects, and enhance overall product integrity, ultimately contributing to the advancement of electric vehicle technology.

Applications

Module
Inspection

Bent Pins
Soft Connections
Wiring Harnesses
Thermal Sensors
Battery Module Casing

Pack Assembly Inspection

Battery Packs
Cooling Plates
Structural Frames
Busbars
Weld Integrity

Environmental and Safety Testing

Temperature Sensors
Thermal Runaway Detection
Leak Detection Systems
Electrical Isolation Tests
Pressure Relief Valves

End-of-Line and Packaging Inspection

Barcode Scanning
Packaging Integrity
Label Verification
Final Assembly Checks
Shipping Crate Inspections

Battery Cell
Inspection

Pouch Cells
Cylindrical Cells
Prismatic Cells
Battery Electrodes
Separators

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Soft Connection Inspection

PAQi quickly inspects electric vehicle (EV) battery components for soft connections, ensuring secure and reliable electrical connections to prevent catastrophic failures in the field.

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Connector Pin Verification

PAQi detects bent or misaligned connector pins within EV battery systems, ensuring proper electrical contact and preventing potential malfunctions or damage during operation.

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Debris Inspection

PAQi identifies and flags any debris or foreign particles present within EV battery compartments, safeguarding against contamination that could compromise battery performance or pose safety risks.

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Sorting Warranty Photos

PAQi can be used as a post processor to sort through your image database to confirm the existence of warranty or potential recall issues and prevent the need for expensive lot sorts and vehicle disassembly.

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